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Self-Propelled Forage Harvesters
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Take the right decision. Now.
We’ve made choosing a new John Deere forage harvester even easier. For 2013 we’ve added our new KernelStar to give your business the edge.
KernelStar – a John Deere exclusive - is a revolutionary new kernel processor. Its patented bevelled discs don’t crush kernels. They smash them. Now add to this our double award winning HarvestLab monitor. With realtime constituent measurement it gives your customers unparalleled control over their forage production.
Together, KernelStar and HarvestLab are redefining the standard for forage quality. And they’re improving business management for dairy farmers and biogas producers the world over.
So don’t miss out. With our exclusive offer, the upgrade to KernelStar is included if you decide before 31st December.
Go on. Take the right decision. Now.
Key Features
Find more information on the key features of the product below.
Headers



Built for a wide range of crops.
Our tough, durable headers and pick-ups give you the flexibility you need. With their low cutting heights, high speed capacity, they perform well in laid crops – and their low-maintenance design ensures years of faithful service.
Everything is designed to make maximum use of the harvester’s engine power; even the crop intake is lengthwise to the main chopping unit.
So in addition to optimum chop quality, you also enjoy maximum productivity.
Maize headers
Which head is right for my crops?

The 300 rotary headers give exceptional performance in a short and compact design thanks to the small drum concept. The crop is quickly secured on the head. In addition the new 300plus sets the benchmark in harvesting productivity. These maize headers deliver superb handling even in fallen crops and unmatched throughput for high horsepower machines.

The 400 rotary headers are the ideal solution for high and strong maize (>4 m).
Grass headers

600C Series
3, 4 and 4.5 m. The new 600C now has an improved drive line and lots of new features and options to perfectly tailor the pick-up to the customers’ specific requirements and conditions. The small diameter pick-up reel gives the unit a low profile, so the crop travels less before entering the feed rolls. To improve performance in uneven field conditions, simply fold out the new standard foldable gauge wheels. These have ten different settings, and can be adjusted easily without tools. In transport position, they lock automatically.
Whole crop headers

Whole crop silage
6.2 m or 4.6 m. The Profi Cut header handles all kind of crops and crop combinations easily and effectively. The disc mowerbar cuts tight to the ground, and can work down to 4 cm height for laid crops. The mower bar delivers crop directly to the large cross feed auger. The header is easily mounted from its transport trailer, and there’s only one drive shaft to connect when you latch it to the harvester.
Crop Flow

The crop flow is vitally important in determining the harvester’s operating efficiency and quality of silage. The 7080 Series has a smooth, uninterrupted path that feeds the crop in an even mat across the cutterhead and then gently funnels the cut crop into a column which passes at high speed through the chute and into the spout for fast and accurate trailer filling. Unlike some forage harvesters which use larger cutterhead knives, in a ‘V’ configuration which channel the cut crop into the centre of the channel, the multi-knife DuraDrum cutterhead on the 7080 Series is designed to evenly distribute the cut crop across the full width of the crop channel. This not only ensures utilisation of the full width of the kernel processor in maize, it also allows the crop to gradually merge into a column as it passes up through the chute. This is one of the many reasons why John Deere forage harvesters are so fuel efficient. The balance between engine horsepower and crop throughput is also an important factor in determining the harvester’s overall efficiency. That’s why the 7080 Series is available with a wider crop channel on higher horsepower models so you have greater choice in matching the right machine to your specific capacity requirements.
Cutting Length Control

Sharp knives mean better fuel economy, better crop quality and higher tonnages. To sharpen knives on a 7080 series, all you do is press a button in your cab.
The cutterhead rotates in reverse during sharpening, so the heel of the knife hits the sharpening block first.

Adjusting the length of cut while you harvest couldn’t be easier, thanks to the Infinitely Variable Length Of Cut transmission (IVLOC). Just turn a dial to set the cut length from 4-19mm (56 knife cutterhead), 5 -22mm (48 knife cutterhead) or 6-26mm (40 knife cutterhead).
i-Solutions
Efficient harvesting is all about consistency. And with i-solutions, you can be sure that whoever is on the machine will get excellent results every time.
The 7080i gives you three advanced systems as standard: HarvestLab, AutoLOC and HarvestDoc.
Here’s what they do:

HarvestLab – It´s all about the content
You too can unravel the mystery of producing high-quality silage. Thanks to our new measurement system, you can now obtain a precise, on-site overview of yield constituents such as protein, starch, dry matter, NDF and ADF, as you harvest and all in real time*. The device can take 17 measurements per second, so you won’t be leaving anything to chance.
*Constituent measuring currently only available for maize.

AutoLOC
Combines the IVLOC transmission and the HarvestLab sensor, so cut length is optimized automatically according to the dry matter readings from HarvestLab.

HarvestDoc
Comes into its own when the harvest is in. It provides a permanent record of all the key input data for yield mapping – plus different invoicing options for contractors.

AutoTrac guidance (optional)
Automatically ensures optimum cutting width with every pass whatever the visibility – day or night.

JDLink*
The JDLink* system lets you remotely manage your fleet directly from the office. It wirelessly tracks machine performance, fuel consumption and location. And it even sends email or text message alerts to help you schedule your maintenance throughout the harvest season.
*currently available in France, Germany, Italy and the UK.
Engine
Five steps to high output, high quality silage.
Cut fuel bills - not performance.

1. Cooled Exhaust Gas Recirculation (EGR)
This externally mounted unit lowers peak combustion temperature and reduces emissions without affecting fuel economy.
2. Variable Geometry Turbocharger (VGT)
The vanes on the VGT change with engine load, improving responsiveness, fuel economy and torque at lower revs
3. Powerful ECU
Twice the memory, five times the computing power of Tier 2 engines. This ECU features snapshot diagnostics that can store up to seven sets of diagnostic data.
4. Multi-valve design and high pressure injection system.
Four valves per cylinder optimise the high-pressure injection. Improved airflow means better performance, better fuel economy and lower emissions.
5. Less maintenance.
The oil filter only needs changing every 500 hours (model dependant).
Access to components is easier too.

Harvest over 300 tonnes per hour.
With a Cummins QSK19 engine that pumps out more than 800PS, you and your 7980 will lead the field all season long. And because the crop flow components are designed for maximum crop flow and minimum friction, you’ll experience more capacity and higher efficiency than ever before.
ProDrive Transmission
The optional ProDrive propulsion system is easy to use. It delivers huge amounts of grip to keep you harvesting in all conditions: wet or dry, steep or sensitive.

Automatic shift gearbox.
The 2-speed, automatic shift gearbox lets you continuously adjust the speed of your SPFH between 0 and 20 kph in the field and up to 40 kph on the road. So you spend less time on the road and cut more crop in the field.
Automatic differential lock.
The integrated differential lock activates automatically for continuous traction for the front wheels.
Engine/Speed Management.
The Engine/Speed Management System compensates for engine loads to improve fuel efficiency. How? By fine-tuning ProDrive and engine activities in a way that maintains the optimum fuel consumption and speed of your SPFH on the road, in the field and during headland manoeuvres.
Full ASR.
The Anti Slippage Regulation system controls the front and rear axle drives to ensure permanent traction, save fuel and improve soil conservation.
Automatic brake system.
The 2 wet disc brake packages on the front axle are managed automatically. So all you have to do is manage the vehicle speed with the multifunction lever!
Cab Comfort

The panoramic cab gives you terrific all-round vision. Mirrors, switches, displays – everything is right where you need it. Just adjust the seat height, set the angle and reach of the steering wheel and you’re ready to go! The main controls couldn’t be simpler. One hand lever for forward, stop and reverse, plus a bank of switches for the main power functions. Header, shearbar adjustment, spout positioning and length of cut can all be controlled automatically.

Spill-free loading
Excellent visibility ensures safe and accurate driving.

Fingertip control
Switches and controls are easy to read and logically placed.

Clear instrumentation
Check all the main functions at a glance.

Excellent night time visibility
Powerful cab and row finder lights let you harvest through the night.
KernelStar
KernelStar

KernelStar is a radically new design of kernel processor that doesn’t just crack maize kernels, it smashes them. The patented design is unique to John Deere and features a series of bevelled discs which produce a more aggressive, tearing action which smashes the kernels. And that means more energy released for milk production and biogas fermentation.
KernelStar has 270% of the working width of a traditional roller type kernel processor for higher throughput. The larger surface area means KernelStar has the added benefit of increasing throughput with lower power consumption. And, unlike traditional roller processors, both discs rotate at the same speed, which reduces blockages and avoids unnecessary hold-ups even in high yield maize.
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